Mechanics warned of the life-threatening dangers of working under vehicles

Leading voices in motor vehicle repair have teamed up with the Health and Safety Executive (HSE) to warn of the dangers of working under vehicles without proper equipment.

Figures recorded by HSE in the five years up to March 2022 show that 13 workers in the motor vehicle repair industry were killed when work took place under a vehicle that wasn’t properly supported. Since April 2022, HSE has become aware of another four cases of workers being crushed to death by an incorrectly supported vehicle.

One engineer was working outside his home in Dorset in May 2020 when he was crushed to death by the Land Rover Freelander he was underneath, which had rolled off the wooden blocks they had used to prop it up. He was a self-employed agricultural engineer, repairing the car for a customer, and was only months from retirement. He was pronounced dead at the scene by the emergency services.

Official and anecdotal reports of a wide range of working practices gone wrong are leading to fears mechanics and enthusiasts are putting their lives in danger routinely. HSE has guidance on working safely under motor vehicles being repaired and has also issued a safety alert for air suspension systems on vehicles.

Classic Motor Cars (CMC), experts in classic car restoration with their own dedicated workshop, are supporting HSE’s call to the industry.

“I am saddened but not surprised to hear of these tragedies,” said the Production and Engineering Director at CMC.

“The situation could get worse as people and businesses may cut costs with higher energy bills”, said the director, who oversees a team of experienced engineers and technicians. “My plea is that it’s never a good time to cut corners – the stakes are too high.”

A HSE inspector who works with the motor vehicle repair trade said: “One death is too many – to us, these tragedies could easily have been avoided, but they keep happening. Sadly, the phrase we hear too often is ‘this will only take me a minute’. It is crucial the correct equipment is used when working under vehicles.”

Never work beneath a vehicle that is only supported on jacks:

  • Use axle stands that are in good condition and inspected every year
  • Use stands on firm, level ground and securely located under a strong point on the vehicle
  • Securely chock wheels remaining on the ground
  • Do not exceed the rated capacity of the stand

Never work beneath a cab or tipping trailer unless it is propped:

  • Always prop cabs, trailers etc that could drop under their own weight
  • The prop should be locked in position before gaining access
  • If there is no prop fitted, or if one is fitted but you are unsure it will be effective, provide your own

Never crawl beneath a vehicle fitted with air suspension unless it is properly supported:

  • Prevent movement of air suspension, either by using suitably rated props or stands to prevent the chassis lowering or by deflating the system
  • Don’t tamper with the ride height for the purpose of recovery or repair

For any further advice, phone us on 01691 688723 or email us at info@mbo.ltd and we will be happy to assist you. 

Source: HSE: Information about health and safety at work